Journal

CNC machined prototype parts in aluminum, acrylic and carbon fiber

Rapid Prototyping Methods Compared

3D printing, CNC machining, vacuum casting, rapid tooling, sheet metal and composite prototypes compared, and how to choose a method at each stage.

Rapid Prototyping Methods Compared

3D printing, CNC machining, vacuum casting, rapid tooling, sheet metal and composite prototypes compared, and how to choose a method at each stage.

Blocks of copper, steel, brass and aluminum stock

How to Choose a Metal for a Machined Part

6061 vs 7075 aluminum, 4130 and 4140 steel, 304, 316 and 17-4 stainless, and Grade 5 titanium compared on strength, weight, corrosion, machining and cost.

How to Choose a Metal for a Machined Part

6061 vs 7075 aluminum, 4130 and 4140 steel, 304, 316 and 17-4 stainless, and Grade 5 titanium compared on strength, weight, corrosion, machining and cost.

Gold anodized machined aluminum control arms

Surface Finishes for Metal Parts

Anodizing, hard anodizing, chem film, powder coating, plating, black oxide, passivation and PVD: what each metal finish does and when to use it.

Surface Finishes for Metal Parts

Anodizing, hard anodizing, chem film, powder coating, plating, black oxide, passivation and PVD: what each metal finish does and when to use it.

Roll cage of bent and welded chromoly tube with cross bracing and mounting plates

Metal Fabrication Processes

How metal fabrication works: laser, plasma and waterjet cutting, press brake and tube bending, MIG and TIG welding, and finishing, with design tips.

Metal Fabrication Processes

How metal fabrication works: laser, plasma and waterjet cutting, press brake and tube bending, MIG and TIG welding, and finishing, with design tips.

Large automotive dies and fixtures in a tool shop

Tooling: Molds, Dies, Jigs and Fixtures

Tooling is everything built to make a part: injection and compression molds, casting and stamping dies, jigs, fixtures and gauges. How each one works.

Tooling: Molds, Dies, Jigs and Fixtures

Tooling is everything built to make a part: injection and compression molds, casting and stamping dies, jigs, fixtures and gauges. How each one works.

Two 5-axis machined aluminum impellers

CNC Machining Processes

How CNC milling, turning, 5-axis machining, EDM and grinding work, what tolerances and finishes they hold, and what drives the cost of a machined part.

CNC Machining Processes

How CNC milling, turning, 5-axis machining, EDM and grinding work, what tolerances and finishes they hold, and what drives the cost of a machined part.