Journal

Carbon fiber preforms on a matched mold in a press

Compression Molds for Carbon Fiber Parts

How matched metal compression molds for carbon fiber work: mold steels, shear edges, heating, release, thermal expansion, and when they pay off.

Compression Molds for Carbon Fiber Parts

How matched metal compression molds for carbon fiber work: mold steels, shear edges, heating, release, thermal expansion, and when they pay off.

Machined molds with long cavities, ready to ship

Mold Trials: T0, T1 and Final Approval

What happens at each injection mold trial, from T0 first shots to T1 and T2 samples, dimensional reports, texture and final approval, and what to ask for.

Mold Trials: T0, T1 and Final Approval

What happens at each injection mold trial, from T0 first shots to T1 and T2 samples, dimensional reports, texture and final approval, and what to ask for.

Machined mold half with a long cavity and a perimeter seal

Injection Mold Cooling and Cycle Time

Why cooling is usually the longest step in an injection molding cycle, how wall thickness drives it, and how water lines and conformal cooling cut it.

Injection Mold Cooling and Cycle Time

Why cooling is usually the longest step in an injection molding cycle, how wall thickness drives it, and how water lines and conformal cooling cut it.

Machined mold halves and polished cavities

Injection Mold Gate Types and Where to Use Them

Edge, submarine, pin point, fan, film, diaphragm, hot tip and valve gates compared: how each fills the part, the mark it leaves, and where to put the gate.

Injection Mold Gate Types and Where to Use Them

Edge, submarine, pin point, fan, film, diaphragm, hot tip and valve gates compared: how each fills the part, the mark it leaves, and where to put the gate.

Steel blocks on pallets beside an enclosed CNC machining line

Mold Steels: P20, 718H, NAK80, S136 and H13

The mold steels commonly listed on injection mold quotes: P20, 718H and 1.2738, NAK80, S136 and 420 stainless, H13 and 1.2344, with hardness and typical uses.

Mold Steels: P20, 718H, NAK80, S136 and H13

The mold steels commonly listed on injection mold quotes: P20, 718H and 1.2738, NAK80, S136 and 420 stainless, H13 and 1.2344, with hardness and typical uses.

Multi-cavity injection mold plates

Choosing the Number of Mold Cavities

How to size an injection mold's cavity count from annual volume and cycle time, when a multi-cavity mold pays off, and the trade-offs of family molds.

Choosing the Number of Mold Cavities

How to size an injection mold's cavity count from annual volume and cycle time, when a multi-cavity mold pays off, and the trade-offs of family molds.